Major Recall of Toyota, Lexus, and Subaru Electric Vehicles Due to HVAC Issues

Toyota, Lexus, and Subaru have initiated a significant recall affecting approximately 94,320 electric vehicles due to a malfunction in the heating, ventilation, and air conditioning (HVAC) systems. The recall encompasses models produced between 2023 and 2025, specifically the Toyota bZ4X, Lexus RZ 300e and RZ 450e, and Subaru Solterra. The National Highway Traffic Safety Administration (NHTSA) issued the recall notice on September 5, 2025, highlighting safety concerns related to the vehicles' defroster and defogger systems.

Toyota, Subaru, Lexus recall over 90,000 vehicles over heating, cooling system issuesToyota, Subaru, and Lexus recall over 94,000 vehicles for visibility issuesDaytona Beach News-JournalMore than 90,000 Toyota, Lexus, Subaru EVs Recalled. Check Affected Years and ModelsWorcester - Spectrum NewsToyota, Lexus, Subaru recall 90K vehicles for HVAC defrost issueToyota, Subaru, and Lexus Issue Stop Sale On EV Models For Shoddy Programming

The core issue arises from a software defect in the HVAC system's electrical control unit, which can lead to an electrical compressor failure. This malfunction may cause the defroster and defogger to become inoperative, particularly in cold weather, thereby impairing visibility and increasing the risk of accidents. Although the vehicles are equipped with dual heat sources, investigations revealed that both could be disabled under specific failure scenarios, contrary to initial assumptions that one would remain operational.

Major US recall for EVs on Toyota’s eTNGA platform

To address the issue, affected vehicle owners are encouraged to visit authorized Toyota, Lexus, or Subaru dealerships. The repair process involves updating the HVAC control software and inspecting the electrical compressor, which will be replaced if necessary, all at no cost to the owner. Notification letters are expected to be mailed starting October 20, 2025, providing further instructions for the repair process.

Recall Alert: Toyota, Lexus, Subaru Models Have Faulty Defrosters

While no accidents or injuries related to this HVAC issue have been reported, the recall has raised concerns about the safety of electric vehicles in extreme weather conditions. Critics argue that the reliance on software for critical vehicle functions could pose risks, especially in regions prone to severe winter weather.

Major US recall for EVs on Toyota’s eTNGA platform

The NHTSA stated, “The malfunction could increase the risk of a crash due to reduced driver visibility in adverse weather conditions.” Toyota acknowledged the issue was first identified through an inquiry from Transport Canada, which prompted further testing that revealed the extent of the problem.

More than 90,000 Toyota, Lexus, Subaru EVs Recalled. Check Affected Years and Models

In addition to the recall, Toyota, Lexus, and Subaru have halted sales of the affected models at dealerships until the HVAC issues are resolved. The companies are expected to implement corrective measures swiftly to restore consumer confidence and ensure safety.

Toyota, Subaru, Lexus recall over 90,000 vehicles over heating, cooling system issuesMore than 90,000 Toyota, Lexus, Subaru EVs Recalled. Check Affected Years and ModelsWorcester - Spectrum NewsToyota, Lexus, Subaru recall 90K vehicles for HVAC defrost issueDaytona Beach News-JournalToyota, Lexus, and Subaru stop sales as they recall 100,000 electric vehicles due to safety issueToyota, Subaru, and Lexus recall over 94,000 vehicles for visibility issues

• “If left unrepaired, the malfunction could increase the risk of a crash due to reduced driver visibility in adverse weather conditions.” — National Highway Traffic Safety Administration

More than 90,000 Toyota, Lexus, Subaru EVs Recalled. Check Affected Years and Models

• “Dealers will update the HVAC control ECU software, free of charge.” — Toyota Motor Engineering & Manufacturing

Toyota, Subaru, and Lexus recall over 94,000 vehicles for visibility issues

This recall underscores the importance of rigorous testing and quality control in the automotive industry, particularly as electric vehicles become more prevalent.

More than 90,000 Toyota, Lexus, Subaru EVs Recalled. Check Affected Years and Models