BMW and Toyota Supra Recall: Fire Risk Due to Starter Relay Defect

BMW is recalling approximately 196,355 vehicles in the United States due to a defect in the engine starter relay that poses a fire risk. The National Highway Traffic Safety Administration (NHTSA) announced that the affected models include various BMW vehicles from the 2019 to 2022 model years, as well as about 1,469 Toyota Supra units manufactured during the same period. The recall is prompted by concerns that water may enter the starter relay, leading to corrosion, overheating, and potential short circuits, which can result in fires whether the vehicle is parked or in motion.

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The recall encompasses several popular BMW models:

Daily Mail

• 2019-2021 BMW 330i

BMW And Toyota Supra Recall: 196,000 Vehicles At Risk Of Starter Relay Fire

• 2019-2022 BMW Z4

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• 2020-2022 BMW 530i

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• 2020-2022 BMW X3

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• 2020-2022 BMW X4

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• 2021-2022 BMW 430i (coupe and convertible)

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• 2022 BMW 230i

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• 2020-2022 Toyota Supra

BMW And Toyota Supra Recall: 196,000 Vehicles At Risk Of Starter Relay Fire

The NHTSA has advised owners to park their vehicles outside and away from buildings until the necessary repairs are completed. BMW will notify affected owners through two letters: the first will explain the recall, and the second will inform them when replacement parts are available. The recall process is expected to begin on November 14, 2025, with repairs provided at no cost to the owners.

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While BMW has previously faced scrutiny for similar fire-related recalls, the current situation has raised concerns about the automaker's quality control and responsiveness to safety issues. Critics argue that repeated recalls indicate systemic problems within the company's manufacturing processes.

AL DIA News

Despite the significant number of vehicles recalled, BMW and Toyota have reported no injuries or accidents related to this defect. However, the NHTSA's investigation revealed at least 11 field reports of starter issues, including instances of "thermal events." The discrepancy between the number of vehicles affected and the reported incidents raises questions about the actual risk posed by the defect.

AL DIA News

Owners of the affected vehicles are encouraged to check their Vehicle Identification Number (VIN) on the NHTSA website starting November 14, 2025, to confirm if their vehicle is included in the recall. BMW has also established a customer service hotline at 1-800-525-7417 for inquiries related to the recall.

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• “Owners should park outside and away from buildings and other vehicles until they either confirm their vehicle is not subject to the recall or have their vehicle remedied,” — NHTSA

NBC News

• “Documents from the National Highway Traffic Safety Administration (NHTSA) explain that the issue necessitating the recall centers around the engine starter relay.” — NHTSA Recall Documents

Car and Driver

• “BMW will replace the engine starter with one involving a different design.” — BMW Statement

Road & Track

This recall highlights the importance of vehicle safety and the need for manufacturers to address defects promptly to ensure the safety of their customers.

BMW issues recall for 200,000 vehicles after engine starter problem causes fire risk