Full Breakdown
Hyundai Recalls Over 135,000 Santa Fe SUVs Due to Fire Risk
10/9/2025, 2:24:24 PM
Recall Overview and Details
Hyundai Motor Company is recalling 135,386 Santa Fe SUVs from the 2024 and 2025 model years due to a potential fire risk associated with an improperly installed starter motor cover. This recall affects nonhybrid models equipped with a turbocharged 2.5-liter four-cylinder engine, manufactured between December 28, 2023, and July 7, 2025, at Hyundai's Alabama assembly plant. The issue arises when the B+ terminal cover on the starter motor is not fully seated, which can lead to an electrical short during a crash if the engine compartment is deformed.
Background and Context
The recall was prompted by findings from a crash test conducted by the National Highway Traffic Safety Administration (NHTSA) in November 2024, where smoke was detected in the engine compartment of a tested 2024 Santa Fe. This incident initiated an investigation that confirmed the risk of an electrical short due to the exposed terminal potentially contacting the cooling fan assembly during a collision.
Official Statements and Responses
Hyundai has stated that it is unaware of any accidents, injuries, or fatalities related to this defect in regular use. The company will begin notifying affected vehicle owners by mail starting December 1, 2025. Owners are encouraged to check their vehicle identification number (VIN) on the NHTSA website to determine if their vehicle is included in the recall. Hyundai will cover the cost of inspections and repairs at authorized dealerships.
Criticism and Opposition
While Hyundai has taken steps to address the issue, critics may point to the frequency of recalls related to fire risks in their vehicles. This recall marks the 14th for Hyundai in 2025 alone, raising concerns about the company's manufacturing quality and safety oversight.
Conflicting Reports and Gaps
As of the latest reports, Hyundai has confirmed only one incident related to the recall—a thermal event during a crash test. However, there are no reports of similar incidents occurring in the field, leading to questions about the thoroughness of the investigation and the potential for unreported cases.
Verbatim Quotes
- “Hyundai says the starter motor cover may not fit correctly over the B+ terminal which can allow the exposed terminal to make contact with the cooling fan.” — Hyundai Recall Report
- “Hyundai is recalling 135,386 Santa Fe SUVs that may have an increased fire risk during crash scenarios.” — NHTSA Statement
What's Next
Affected owners will receive detailed instructions on how to proceed with inspections and repairs. Hyundai has also indicated that they will provide reimbursement for any out-of-pocket expenses incurred by owners related to this recall. The company aims to ensure that all necessary repairs are completed promptly to mitigate any safety risks associated with the affected vehicles.
